Ultrasonic emulsification machine should be how to debug? Loosen ultrasonic cutting machine the four transducer surface cover screw, the orientation of the welding head and working content alignment, then turn the body lift the handwheel, make the welding head pressure with work. Position adjustment before, during and after the bottom die around to object after welding head joint work, bottom die the most convenient operating direction. Gently pat around the welding head, the welding head is consistent with the work content, the average fixed 4 transducer surface cover screw, and then fixed bottom die.
Choose the appropriate welding head and the distance between the lock frame fixed handle plastic parts. Twist machine movements handwheel, tighten the body fixed handle, make the body and pillar. If the work item of weld height must be accurate, adjust lowest fine-tuning screw cap in lifting cylinder in the best place after welding.
When the ultrasonic welding machine adjustment tuned inductor current sheet change does not mean that the size of the power output, and the only means of generator and transducer system resonance degree (current is smaller, the better the resonance). If you need a larger amplitude of the output and change the amplitude of varieties or adjust the power switch, but can not be adjusted during ultrasound, in order to prevent the high voltage electric shock.
Sometimes no-load test is normal, but can't work normally, may ultrasonic generator driver be internal changes, welding the first original sound energy leads to poor sound energy transfer, there is a relatively simple judgment method: hand touching. Normal working of the surface of the welding head or the amplitude when the amplitude is very uniform, hand is silky smooth to the touch, when poor sound energy transfer, with the hand touch can have the feeling of bubbles or burr, would then use method to eliminate defective parts. Generator is not normal, also can produce the same situation, because normally detect transducer input waveform should be smooth sine wave, when on the sine wave peak or abnormal waveform can also produce this kind of phenomenon, then can replace with another training sound energy components to identify.
Ultrasonic no-load test, such as working current is normal, ultrasonic metal welding ultrasonic welding head may come in contact with the should not contact objects or ultrasonic welding head and welding parameters adjustment between failure.
Ultrasonic no-load test is abnormal, should first observe the ultrasonic mold if there is a crack, whether the installation is firm, and then remove the welding head no-load test, rule out whether ultrasonic transducer + ultrasonic horns appear problem, to rule out step by step. Rule out transducer + after the possibility of failure, the amplitude will be the new welding head conversion to determine.